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Table of Contents

Overview

The Outlet Switch DIY Kit can control the power of an outlet with the Quantum platform. An outgrowth of Quantum’s Smart Outlet project, this kit is wired to a Builder Base and outlet and can fit into a standard outlet box. It takes in up to 240V AC or 30V DC at 10 amps, and uses a relay switch to power the outlet on/off. This allows you to control the power of an outlet from the Quantum dashboard on any smart device or with a trigger component like a pushbutton on the IR remote.

Status
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titleINTERMEDIATE

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title$19.99


Hardware Components

The components are part of the DIY Kit or can be sourced separately with help of the BOM:

View file
nameOutlet Switch Rev C BOM.xlsx

Picture

Name

Designator

Quantity

Reads: “104”

100nf Capacitor

C1

1

1N4000 Diode

D1

1

100 Ω Resistor

R1

1

180 Ω Resistor

R5

1

1.5 kΩ Resistor

R2

1

4.7 kΩ Resistor

R3

1

10 kΩ Resistor

R4

1

100 kΩ Resistor

R6

1

200 kΩ Resistor

R7

1

Tactile Push Button

S1

1

Mounting Hardware

  • 2x M2 Standoffs 15mm FF

  • 2x M2 Standoffs 20mm MF

  • 4x M2 Screws

  • 2x M3 Screws

  • 2x M2 Standoff Plastic

  • 4x M2 Screws Plastic

18

Terminal

J2, J3

2 1/2

1x2 3.5mm Terminal Block

J4, J5

2

1x3 male pin header

J1

1

Transistor NPN

Q1

1

Relay

K1

1

Octocoupler

U1

1

Current Sensor

1

Power Supply

1

Jumper Wires FF

3

Switched Outlet PCB

Q-PCB-007

1

Tools Used

Picture

Name

Quantity

Link

Small flat-head screwdriver

1

Included in Component Kit

or you can pick from one on our Recommended Tools List

Soldering Iron

1

You can pick from one on our Recommended Tools List

Solder

1

You can pick from one on our Recommended Tools List

Diagonal Cutters

1

You can pick from one on our Recommended Tools List

Work Holder

1

You can pick from one on our Recommended Tools List


PCB Assembly and Soldering

Place groups of components on the board and then solder them to the pads.

Using some form of work holder is advised. You can find a list of suitable work holders on our Recommended Tools List.

We will start by putting all the parts on the table.

If you are not familiar with soldering you should start with components with the lowest profile, like for example resistors and then move up to components like buttons with higher profile.

Solder the Diode on D1. Make sure it has the right direction.

Next are the resistors. Use the table and pictures to identify them.

  • R1: 100 Ω Resistor

  • R2: 1.5 kΩ Resistor

  • R3: 4.7 kΩ Resistor

  • R4: 10 kΩ Resistor

  • R5: 180 Ω Resistor

  • R6: 100 kΩ Resistor

  • R7: 200 kΩ Resistor

Next we solder the button on S1.

Solder the Transistor NPN on Q1.

Solder the capacitor on C1.

Solder the octocoupler on U1.

Solder the pin header on J1. Make sure the longer side faces upwards.

First stick both green terminal together by sliding them into each other. Then solder them on J4 and J5.

Stick the blue terminals together and solder them on J2 and J3.

Get the relay and solder it on K1.

Use the M2 standoff plastic and the M2 screw plastic and screw them in at the current sensor.

Put the current sensor on top and screw it in with the last two plastic screws.

Now connect the pin header with the current sensor by using the three jumper wires. It should look like this.

Lastly solder the AC/DC Module.

Your Outlet Switch DIY Kit is now ready to be used! The back should look like this.

Using the metal standoffs you can screw a “stripped” Builder Base on top of the outlet switch.


Connecting to the Builder Base

Please refer to the following image on how to connect the DIY Kit to the Builder Base.

Image RemovedImage Added
  • HOT NC: (NC = Normally closed) outputs Terminal 5 (HOT) DC or ACHOT input, when relay is actuated

  • HOT NO: (NO = Normally open) outputs Terminal 5 (HOT)HOT input, when relay is not actuated

  • NEUTRAL: Passthrough of HOT NONEUTRAL Input

  • NEUTRAL: NEUTRAL Input (5V Power Supply)

  • HOT Input: AC/DC input

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The Outlet Switch will allow you to switch any device that is connected to the outlet on and off like a lamp or a TV for instance. It can give you your energy usage data through the current sensor that sits on top of the DIY Kit. The Builder Base will be powered trough the Outlet Switch. The button on the Outlet Switch turns your project on and off or you can use your mobile app on your smartphone to do so.

Unfortunately the ACS712 current sensing board is not supported but will be shortly in the future.


Projects


Gallery


Resources

App & Firmware

View file
nameOutlet Switch App.json

View file
nameOutlet Switch Firmware.json

This DIY Kit page is currently optimized for revision D.

Current revision

Assembly files for the current revision of the DIY Kit (Rev D):

https://github.com/QuantumIntegration/Q-PCB-009-Outlet-Switch-Hardware-Files

Older revisions

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