4-Phase driver for Stepper Motors

Introduction

The 4-Phase stepper motor driver is used to control unipolar stepper motors in conjunction with a darlington transistor driver or any circuitry that amplifies the current of the output pins. The signals from the Builder Base are what the motor requires but transistor driver is needed to provide enough current to the coils in the stepper motor. We need four channels of the driver, a typical one would be the ULN2003.


Driver Parameters

The 4-Phase Stepper Motor driver has six parameters that need to be configured:

Pin 1

This pin is connected to the first coil

Pin 2

This pin is connected to the second coil

Pin 3

This pin is connected to the third coil

Pin 4

This pin is connected to the fourth coil

RPM

This is the revolutions the motor performs per minute. We can handle revolutions per minute between 5 and 60 with the default being 10.

Steps/Rev

The steps per revolutions tells the driver how often the coils have to be energized to determine a full rotation. This value can be found very prominently in the datasheet of the motor.


Wiring

A widely used driver is the ULN2003. The pinout can be found below:

We connect the common of the free wheeling diodes to the same signal as our common wire from the motor coils. In our case to the input voltage for the motor we use. 

We just use the ULN2003 driver as an example!

The ULN2003 has a maximum power rating which can be found in its datasheet. In general the stepper should not draw more than 0.5A roughly at 12V, otherwise the IC can overheat and unexpected behavior occurs. There are different solutions like more beefier drivers or just using plain transistors/MOSFETs to drive the Motor.

Example

In this example, the 4-Phase Stepper motor is connected to an ULN2003 driver IC. From the Builder Base, the GND pins are connected to the GND pin on the power supply and the GND pin on the ULN2003. GPO is connected to Input 1, GP1 to input 2, GP2 to Input 3, and GP3 to Input 4. From the chip, output one is connected to A, output 2 is connected to C, output 3 is connected to B, and output 4 is connected to D. Lastly, the positive voltage from our power supply is connected to the COM (common) pin on the chip, and the 0 pins on each of the coils. We use an external power supply for the motor voltage here because most stepper motors run on 12V.

Note: Depending on the manufacturer of the stepper motor used, the pins on each of the coils may be labeled differently. In the case of our schematic it is A, B, C and D. It might be 1, 2, 3 and 4 as well in other cases. However, as long as you are using a 4-Phase stepper motor the functionality and pin layout will remain the same. All that matters is that the pins are connected in order.

 

Breadboard 

Schematic 

Used Pins

Used Pins

Description

Used Pins

Description

GP0: (Can be any GP pin)

Used to control pole A; Connected to Input 1

GP1: (Can be any GP pin)

Used to control pole C; Connected to Input 2

GP2: (Can be any GP pin)

Used to control pole B; Connected to Input 3

GP3: (Can be any GP pin)

Used to control pole D; Connected to Input 4

+ voltage (from power supply)

Provides power to COM pin on the IC to the free wheeling diodes and the common coil taps on the stepper

GND:

Provides grounding for the circuit: Connected to GND on IC, and the power supply.


How to write an App

Navigate to the App Builder and create a new application. You can find the “Stepper Motor” code object under the “Hardware” Tab in the object drop down menu on the left, or you can also use the search bar.

 

 

 

Drag the “Stepper Motor” Object onto the canvas.

Next, locate the “Button” and “Input Number” Objects under the interface tab and drag two instances of the “Button” Object and one instance of the “Input Number” Object onto the canvas.

 

 

Finally, from the “Button” Objects connect one state port to the Increment port and one state port to the Decrement port on the “Stepper Motor” Object. From the “Input Number” Object connect the Number port to the Steps in Degrees port. If you wish, label your code objects for easier identification on the dashboard, and save your application.

 


How to create a firmware

Navigate to the Firmware Builder and create a new firmware file.

Click the “+ Add Hardware” button which will open a modal window. Scroll down in the list to find the “Generic” section and select the “Stepper Motor” hardware option.

Give your device a name, and click “Add Device”

 

 

 

Next, select the “4-Phase ” driver under the driver dropdown menu.

 

 

 

For this example we select:

  • Pin 1: GP0

  • Pin 2: GP1

  • Pin 3: GP2

  • Pin 4: GP3

  • RPM: 10

  • Steps/Rev: 200

You may now save your firmware file and upload it to one of your clients.

 

 

 


Supported Hardware

  • Uni-polar Stepper Motor


Downloads

Apps

Firmware

Assets